Step 1: Define Product Specifications
| Component | Options | Zhiyue's Support |
|---|---|---|
| Substrate | Spunlace (cotton/viscose), Bamboo, PLA biopolymer, rPET | 50+ material options with OEKO-TEX®/FDA certifications |
| Solution | Alcohol-free, Hypoallergenic, Antibacterial, Natural extracts (aloe/chamomile) | Biotech lab for custom pH-balanced formulations |
| Packaging | Flip-top cans, Foil-sealed pouches, Eco-tubes, Sachets | Custom lid molds, recyclable materials, anti-leak engineering |
| Size/Count | 80–200mm sheets, 10–100 pcs/pack | Die-cutting & folding automation |
Step 2: Partner with Zhiyue for OEM/ODM
Phase 1: Prototyping & Compliance
✅ Samples: Request fabric swatches + solution variants (3–5 days).
✅ Regulatory Alignment: Share target market (e.g., EU/US/ASEAN) for:
Formula safety (FDA 21 CFR/EC 1223)
Biodegradability (ISO 14855)
Lid/flame standards (e.g., ISO 8317 for child resistance)
Phase 2: Production Setup
🏭 Vertical Integration: Zhiyue handles:
Nonwoven converting → Solution infusion → Folding → Sealing
Lid/closure manufacturing (in-house injection molding)
⚙️ MOQ Flexibility: Start from 10,000 packs (negotiable for startups).
Step 3: Manufacturing Process
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Raw Materials
Fabric Slitting
Solution Impregnation
Precision Folding
Packaging & Sealing
Quality Control
Finished Wipes
Key Stages Explained:
Fabric Preparation: Jumbo rolls slit to width (e.g., 180mm for baby wipes).
Solution Application:
Even saturation via reverse-roll coating.
Preservative system added (e.g., benzalkonium chloride for disinfectant wipes).
Folding & Stacking: Z-fold/pop-up configurations for easy dispensing.
Packaging:
Automated filling + foil sealing (oxygen barrier).
Lid application with TPE gaskets (anti-drying).
Quality Control:
Weight/moisture checks (±2% tolerance).
Microbial testing (USP 51/61).
Seal integrity (vacuum decay tests).
Step 4: Compliance & Certification
Zhiyue manages:
Testing: BFE, skin irritation, solution efficacy.
Documentation: SDS, COA, FDA facility registration.
Certifications:
ISO 22716 (GMP for cosmetics)
ECOCERT for natural formulations
REACH/RoHS for packaging
Step 5: Logistics & Scaling
📦 Packaging: Zhiyue provides shelf-ready private label boxes.
🚢 Shipping: FOB Quanzhou with options for:
Sea freight (20–40 days to EU/US)
Air shipping (urgent orders)
📈 Scaling: Ramp from 10,000 to 1M+ packs/month with their 8 production lines.
